Cherry Entry Table

A little over a year ago some good friends of mine got married. I promised them a wedding present, but seeing as how we had just moved, I told them it was going to be a bit late. A bit late turns out to be a year and a few months. I did finally deliver though!

It is a cherry entry table that sits in their foyer. I made it somewhat tall because you would be standing next to it when you put things down, and narrow so it didn’t obstruct their entrance. I spent a lot of time at the drawing book coming up with ratios and ideas. I mostly stuck with them as well, only adjusting the width of the frame slightly.

It all started with a large 8/4 piece of cherry. I wanted this thickness for a bookmatched table top, thicker legs, and wrap around apron that all matched. I had some sapwood to deal with, but was able to mill most of it away and hide what was left on the inside of the aprons. Below are the three hunks that made up the entire table.

I cut the legs out first and milled them all square. I put down painter’s tape and marked out the location of the mortises. The tape is a copy of Mike Pekovich’s blue tape trick for dovetails. I still haven’t cut dovetails that way, but it sure does make mortises obvious. I mark everything with knives, then peel away the center section that will get cut.

Next I went around with a paring chisel and undercut the edges to help the chisel register on the sides and not cut any wider than is needed. Then it is just a matter if slowly chopping from one side to the other and back until you start to reach the proper depth.

The mortises all went pretty well. I made the legs extra long so I could cut some test ones and chop off the excess. After I had all the mortises cut I did the tenons. I used a similar tape technique to help visually guide the cuts. I cut a number of test ones and was happy with my progress. When I finally got to the last round I was going to shoot pictures of the process. Everything fell apart. Despite all the practice I couldn’t cut straight to save my life. I ended up cutting the whole frame down a little from the original plans because of the screwed up tenons. These two pics are all that remain of the process.

Once I finally decided they were good enough, or just gave up on trying to cut more, I dry fit everything together. Some of the fits are looser than I wanted, but It ought to hold together. Baby baby hold together.

With the legs cut to length I could go about tapering them. Probably a quick job on the bandsaw, but I went for the scrub plane. It made a huge mess, but was a good workout.

The outside two faces of the legs are straight, the inside two faces taper in almost up to the mortise at a ratio of 2:1. This gives the tape a really slim light appearance and guides the eye to the top.

Speaking of the top, I glued it together early in the project. The top side is bookmatched and has a lovely pattern that looks like angel wings. To further lighten the design I did an underside chamfer. The ratio was 2:3 with the thickness of the table top being subdivided into 3. Two units were removed from the edge leaving a thinner profile, and the slope went back 3 units. The layout is done with dividers and a marking gauge, so I don’t know the actual dimensions, just the ratios.

This chamfering was tested with the table top left extra long so I could get the hang of it with a few extra practice cuts. With a bevel up plane it was really easy. I made super thin (around 0.01″ or just a few sheets of paper) edge grain shavings. I have focused a lot on learning to sharpen in the past, and it is paying off now.

With the lines drawn I was able to accurately plane away the material and hit both marks just by eye. No special jigs needed! I did the end grain sections and proceeded to the long grain portions.

The last thing I had to do before finishing and assembling was put in some hardware to hold the table top down. A big flat sawn piece like the table top will want to move with the seasons. Trying to stop it is folly. Using the figure 8 brackets with oversized holes, I can attach the top to the apron and allow it to shift slightly with moisture movement. I started by drilling the first one on the outside face… DOH! Probably my only permanent mistake of the project aside from some slight dimension changes.

With everything setup I could glue the parts together now, then apply finish as I have often done in the past. Instead I finished everything in pieces. It made finishing easier because the small parts are all simple and don’t have hidden corners. As long as you keep it off the glue surfaces, everything will be fine. As a bonus, if you get glue squeeze out it comes off the finish easily. Waterlox’s wipe on varnish is a joy to work with.

After that all that was left was to screw the top on, buff with some wax, and deliver to the still happily married couple.

Cheese Boards (Part 1)

In the beginning of December I took a look at my wood pile and decided to kill two birds with one stone.  First, get rid of a lot of one off boards I have lying around, and two, make a ton of gifts.  I made a big pile of handles for pizza cutters, ice cream scoops and the like on my lathe.  Every once and a while I want a quick gift, and bam, there it is.  Lets start with my smattering of wood.

DSC_0481

DSC_0482

I later added my roasted hardwood to the pile.  Everything got planed down to an even thickness.  I started to take a picture of each board glueup, but I started going through them so quickly I forgot the pictures.  The plan was to run them through the thickness planer, so I didn’t need the top or bottom to be perfectly aligned.  This let me just use side clamps and ignore cawls.  It was quick and easy, and I had enough clamps to do 4 or 5 sets at a time.

I glued together everything I was going to make in three big waves.  Many of them I made long enough to cut into 2 or 3 cutting boards.  Much more efficient than doing each one individually.

After glue-up

After glue-up

Cleaned up from the power planer

Cleaned up from the power planer

I took about half the pile and moved forward.  I was running out of time before a big house renovation and wanted some to get finished before Christmas.  Everything got squared up on the table saw, and a nice round-over on the router table.

After a minimal sanding on the faces and round overs, they were ready to get oiled.  I like to use howard’s butcher block conditioner on these long grain cutting boards.  It has a little wax in it which works better for long grain in my opinion.  I love how the colors come out when you just start to hit them with oil.  Below is a shot of each one half oiled so you can see the before and after color.

DSC_0008

DSC_0009

I have already given most of these away, and will have to get started on the next batch soon.  I also plan on making a nice video to discuss the care and feeding of these cutting boards for anyone that has one.

Hardwood Roasting On An Open Oven

Tis the season for merriment, delight, and cooking wood.  No, I haven’t been hitting the egg nog too hard, but I did read a great article in popular woodworking recently.  It turns out you can roast some hardwoods in your oven and get a lot of great effects out of them.  I started with cherry (left) and maple (right).

DSC_0508

It turns out they couldn’t all fit in my oven.  I might have to get a rib rack or something to stand them all up next time.

DSC_0510

In they went for 4 hours at 360F.  There was an odd smell, and a mild smoke that was given off in the process.  Luckily the weather was good enough to have the doors open.  I wouldn’t attempt this if you don’t have some means of ventilation.

The results were quite striking.  Everything got darker, but it didn’t do so evenly.  Some boards have a really neat gradient across them.  The insides are a bit lighter than the surface, but not a lot.  The cherry is my favorite!

DSC_0512

Maple

DSC_0513

Cherry

One issue with using roasting wood is warpage.  I left them to re-stabilize in the shop for a few weeks before working with them.  Regardless, they were warped and twisted, and had a lot of internal stresses on the table saw.  Be really careful when cutting and make sure the splitter is properly in place.

I should be posting a project soon that used up some of these beauties.