I built a new drill press table when I dropped my press before the move. It was a good table for how quickly I turned it around with what I had on hand. There are a few issues though. I made it small because my last one was too big and would collect junk storage. It is a little too small and stuff overhangs a lot. The 2.5″ insert is a lot smaller than many of the bits I use, which means the top has a lot of damage from my 4″ hole saw. More importantly though, the fence is unusable. I put the t-tracks right in line with the rotating handle. Every time you bring the press down it bonks on the fence knob. A few inches to the left or right and things would have been fine.
To start with, I had been fussing around with dust collection solutions on my drill press for ages. I finally broke down and bought some big locline hosing (blue and orange in the pictures below) and 3D printed an adapter to attach it to the back column. The adapter has passages for hose clamps to pass through it and clamp it securely. I had already wired in a switch at the front, so you just turn the vacuum on and start drilling.
With dust collection solved, I attached the first layer of the table top. The large hole in the center will let me reach up from underneath and pop out the top table’s insert. Notice the dust collection switch already attached at the bottom left.
Next I printed a template and routed out a square section for the inserts to go into. Previously I had a smaller insert. I found myself using the 3 and 4″ hole saw at the drill press often, and it damaged the tabletop outside of the insert area. This new one is 4.5″ wide. I cut a pile of inserts to make sure I wasn’t going to run out anytime soon. They got their corners and bottom edges rounded to fit in the cutout better and prevent dust in the corners from letting them sit properly.
Last but not least I made up a set of fences. I find myself rarely clamping to the fence, and often wishing it was very short. I made both a tall fence, that could have stop blocks clamped to it, as well as a flat fence. The t-track is far enough out on the table and the clamp knobs are short enough that the drill press handle shouldn’t ever be an issue.