Our Little Bushey South sign has been sitting proudly on the mantle since we moved in. I got something to add to it recently. My wife’s family had a small cutting of a fence post from the Little Bushey farm. It isn’t in great shape, but it is a family wood from her side.
I wanted to use this in a way that was special. My idea was to drill out some plugs from the post wood and inlay it into the sign. I cut a chunk off to make it easier to clamp, drilled the plugs, then diced them out on the bandsaw.
I thought 3 plugs to represent the 3 of us living in the house would be a good way to go. I kept an extra plug in case any more little Hansels come along. The walnut sign was really hard, and the post wood is really soft and porous. It made planing everything flush very hard. There is a little bit of crushing in the end grain of the plugs, but that was the best I could do.
Everything got a few coats of spray lacquer to blend the finish back together. The post wood is a lot darker than I expected once the finish went down. It is a subtle accent when viewed from afar, but I can always see it and know what it means. I saved the rest of the post wood in case another idea comes to mind.