Hurricane Shutters

As a wise hurricane guide once said, winter is a great time to think about hurricane season.  Two major issues were highlighted during our last Irma encounter.  Not being able to see out back was maddening, and I had no shutter plans for my garage window.

The window to my garage has a big honking AC unit in it for the summer.  The thing is too big and heavy to move when hurricanes come, so I need a custom shutter.  I wanted it to be made out of a single sheet of plywood, but the threaded studs are 4 feet apart at the outside edge.  I could have shifted the whole thing over, but instead I cut the sheet in half and did it in pieces.  It makes for an easier installation.

I used 3/4″ plywood which ended up being too thick, I couldn’t get enough purchase with the wing nuts.  I used a forstner bit to relieve the area enough for the nuts to hold.  Two cleats above the AC help stiffen the part and give a resting point for a center patch that ties the two halves together.

Everything got a coat of primer to make sure they stay in good shape while waiting out in the garage.  I reassembled everything to make 100% sure it all fit, and marked up some basic instructions.


20171231_114218On to the back porch.  I found polycarbonate panels that are similar to the metal ones we already have.  They don’t come in the right sizes, but with careful sawing they can be made shorter.  A center punch and 1/2″ drill bit put holes where you need them.  They aren’t as easy to see through as normal windows, but at least some light can get in and you could tell if the shed is still there or not.  Our back kitchen window has a full complement of clear shutters, and each back set of french doors has a single clear panel.

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